All of our equipment are compatible with non-standard customization. We can tailor-make exclusive automation solutions based on the client’s production line scale, product processes and industry compliance criteria.
Why Choose Synrit Ligation Clip Assembly Machine?
High Compliance Rate (>99%): Integrated visual inspection ensures consistent quality for medical device export standards, with auto-sorting of defective products.
Precision Bonding & Assembly: Servo-controlled positioning and manipulator assembly guarantee reliable, precise installation of ligation clips into stainless steel spring clips.
Flexible Compatibility: Specialized vibrating bowl feeders handle specific ligation clip sizes, while adjustable tray systems support efficient loading and unloading for continuous production.
Features: With high precision, high efficiency (90–100 PCS/H) and reliable performance, it helps you reduce labor costs (only 1 operator needed for loading/unloading) and improve product consistency.
Process Description
This equipment is designed for the fully automatic assembly of stainless steel spring clips and ligation clips.
Process Description
8-Step Automated Assembly Process:
- Lower Case Tray Feeding: Manual loading of lower case trays into the machine, with storage for 10 trays of materials.
- Manipulator Automatic Loading: Automatic picking of materials from the feeding tray by manipulator and placement onto the assembly track.
- Visual Inspection: Automatic visual inspection of spring plates to verify their angle accuracy.
- Ligation Clip Automatic Feeding: Automatic feeding of ligation clips via a specialized vibrating bowl feeder (one clip per cycle, continuous operation).
- Clip Positioning: Automatic separation and precise positioning of ligation clips.
- Clip Assembly: Automatic picking of clips by manipulator and insertion into the lower case.
- Automatic Inspection & Unloading: Visual inspection of finished products to detect missing clips, followed by automatic unloading to the receiving tray.
- Automatic Tray Unloading: Automatic tray replacement when full, with storage for 10 empty trays.
Product Structure
Equipment Configuration
- 1 set of automatic assembly machine
- 1 feeding vibrating bowl
Compatibility Description
- Special-purpose equipment, not interchangeable with other models.
Basic Parameters
- Equipment efficiency: 90–100 PCS/H
- Yield rate: 99%
- Labor required: 1 person (for loading and unloading)
- Rated input power: Approx. 3 KW
- Equipment dimensions: Approx. 2.5(L) × 1.4(W) × 2(H) m (including vibrating bowl footprint along length)
- Manual operation height: 850 mm
- Brand requirements for key components:
| Item |
Brand |
Remarks |
| Guide rails & sliders |
AIRTAC |
Genuine |
| Pneumatic components |
AIRTAC / SMC |
Genuine |
| Vision system |
Xinruite |
Genuine |
| PLC |
Delta / Inovance |
Genuine |
| HMI |
Xinje / Delta |
Genuine |
| Relay |
Omron |
Genuine |
| Switching power supply |
Delta / MEAN WELL |
Genuine |
| Asynchronous motor |
Jingchuan |
Genuine |
| Cam splitter |
Ruihua, Shandong University |
Genuine |
| Servo motor |
HCFA |
Genuine |
| Stepper motor |
Xingfengyuan / Leadshine |
Genuine |
| Inverter |
Delta |
Genuine |
| Encoder |
Omron |
Genuine |
| Bearings |
NSK / HRB |
Genuine |
| Sensors |
Panasonic |
Genuine |
| Magnetic switches |
AIRTAC |
Genuine |
FAQ
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What product range is the machine compatible with?
This is a special-purpose machine, only compatible with medical ligation clips and matching stainless steel spring clips of specific dimensions. Different specifications are not interchangeable; product dimensions must be confirmed in advance.
-
W
hat is the production efficiency of the machine?
The standard production capacity is 90–100 PCS/H, which can stably meet the production needs of small and medium batches of medical consumables.
-
How many operators are required for the machine?
Only 1 operator is needed for material loading and finished product collection; all other processes (feeding, assembly, inspection, and unloading) are fully automated.
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What about the yield rate and quality assurance of the machine?
The machine integrates a visual inspection system that can detect issues such as spring plate angle and missing clips in finished products, and automatically sorts defective products. The yield rate can reach over 99%, meeting the export quality standards for medical devices.
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Is it convenient to change the model to produce different specifications?
As a special-purpose machine, model change requires adjustments to core components such as fixtures and vibrating bowls, so quick changeover is not supported. It is more suitable for stable mass production of a single specification.
IPv6 Network Supported
