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Home Laparoscopic Puncture Instruments Assembly

Full-Automatic 5mm Laparoscopic Trocar Assembly Line

Laparoscopic Trocar  Assembly Line
Full-Automatic Trocar  Assembly Line
Trocar  Assembly Line
Full-Automatic Trocar  Assembly Machine
Full-Automatic Trocar  Assembly Productiong Line

Full-Automatic 5mm Laparoscopic Trocar Assembly Line

A laparoscopic trocar automatic assembly line is an integrated intelligent manufacturing system designed for the automated assembly of all core components of laparoscopic trocars. It integrates automated feeding, high-precision assembly, in-line testing, finished product sorting, and data traceability functions.This 5mm laparoscopic trocar production line completes a full set of processes, including automatic outer sheath feeding, automated assembly, seal ring feeding and assembly, air injection valve feeding and assembly, rear cover feeding and assembly, and finished product unloading.It is widely applied in professional medical trocar manufacturers, comprehensive minimally invasive surgical instrument production bases, medical device R&D and pilot test institutions, and proprietary production workshops of large medical groups.

  • ModelNo. :

    Synrit-LT5
  • Capacity :

    800PCS/H
  • Operating Personnel :

    1 pers
  • compliance rate :

    >98%
  • compatible :

    5mm Laparoscopic Trocar
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All of our automatic laparoscopic trocar assembly lines are compatible with non-standard customization. We can tailor-make exclusive automation solutions based on the client’s production line scale, product processes and industry compliance criteria.

 

 

Features

  1. Higher efficiency

  2.Lower labor cost

  3.Consistent insertion quality

  4.Fewer errors

  5.Stable automated workflow

 

Process Description

This full-automatic 5mm laparoscopic  trocar  assembly line completes a full set of processes, including automatic outer sheath feeding, automated assembly, seal ring feeding and assembly, air injection valve feeding and assembly, rear cover feeding and assembly, and finished product unloading.

 

Equipment Configuration

1.Assembly Machine :1 Unit

2.Special-Purpose Tooling : 1 Set

 

 

 

Layout Diagram of laparoscopic trocar automatic assembly line

 

Layout Diagram of laparoscopic trocar automatic assembly line

 

 

 

Product Paramenters

 

Equipment name 5mm Laparoscopic Trocar Assembly Line
Material High strength aluminum, steel
Function This production line realizes the automated assembly process of 5mm Laparoscopic Trocar
Applicable product size Outer diameter of cannula: 5mm ,
Inner diameter of cannula: 4.2-4.5mm,
Working length (effective insertion part of cannula into abdominal cavity): 100mm, 150mm
Operation mode Handle and touch screen
Equipment power 8KW
Equipment Voltage AC 220V 50Hz
Equipment model Synrit-LT5
Equipment size 2*1.2*1.4M
Colour Industrial white
Shape Class cubes
Production speed 800 pcs/h
Apply product  5mm  Laparoscopic Trocar
MOQ 1pcs
 
 

 

 

Equipment Component Configuration List

 

Item Brand Remarks
Guide Rail & Slider HIWIN, AIR TAC Genuine
Pneumatic Components AIR TAC Genuine
Motion Controller SYNRIT Genuine
HMI WEINVIEW, DALTA Genuine
Relay OMRON Genuine
Switching Power DALTA, MEANWELL Genuine
Asynchronous Motor JSCC Genuine
Servo Motor KOSSI/HCFA Genuine
Stepper Motor RUI TE Genuine
Bearing NSK, HRB Genuine
Sensor Panasonic/Equiv. Genuine
Magnetic Switch AIR TAC Genuine

 

 

 

FAQ

1.Q: What specifications and models of trocars can this production line be compatible with?
   A: This production line is custom-built for this 5mm trocar model. In addition, we have customized another production line that can be compatible with 10mm/12mm trocars
 
2.Q: Can it meet the process standards for Class III medical consumables?
   A: The process parameters of the production line are fully compliant with the GMP production specifications for Class III medical consumables, and can meet the requirements for aseptic assembly and high-precision assembly of  trocars.
 
3.Q: What is the maximum capacity of a single production line?
   A: Under standard configuration, the maximum capacity of the production line is 800 pieces per hour.
 

4.Q: What automatic testing methods does the production line have for the key quality indicators of trocars?

   A: For key indicators such as air tightness and component assembly alignment, the production line is equipped with an automatic air tightness tester and a 3D visual alignment detection module to ensure product quality.

 

5.Q: What professional skills are required for daily operation and maintenance? Is operation and maintenance training provided?

   A: Only basic equipment operation and electrical knowledge are required for daily operation and maintenance, and no professional medical device qualifications are needed. We will provide customers with free training (including equipment operation, basic maintenance and troubleshooting), as well as paper and electronic operation manuals to ensure that operators can quickly get started with the equipment.

             

 

 

 

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