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Home Laparoscopic Puncture Instruments Assembly

Full-Automatic Gas Injection Valve Assembly Machine for Trocars

Gas Injection Valve Automatic Assembly Machine
Full-Automatic Gas Injection Valve Assembly
Gas Injection Valve Assembly
Gas Injection Valve Assembly Device
Gas Injection Valve Assembly Device for Trocars

Full-Automatic Gas Injection Valve Assembly Machine for Trocars

The automatic gas injection valve assembly machine is an automated device integrating technologies such as mechanical transmission, pneumatic control, sensor detection and PLC program control. It is specially designed to complete the full-process assembly procedures of gas injection valves, including precise feeding, positioning, oiling, press-fitting, inspection and finished product unloading of all components.Widely used in fields such as medical devices, industrial fluid control and pneumatic components, this equipment can meet the standardized or customized assembly requirements of injection valves of different specifications.
 
  • ModelNo. :

    Synrit-A1
  • Operating Personnel :

    0 pers
  • compliance rate :

    >98%
  • Power :

    2KW
  • Size :

    0.8*0.7*1.4M
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All of our equipment lines are compatible with non-standard customization. We can tailor-make exclusive automation solutions based on the client’s production line scale, product processes and industry compliance criteria.

 

 

Features

  1. Higher efficiency

  2.Lower labor cost

  3.Consistent insertion quality

  4.Fewer errors

  5.Stable automated workflow

 

Process Description

This fully-automatic gas injection valve  assembly machine completes a full set of processes, including precise feeding, positioning, oiling, press-fitting, inspection and finished product unloading of all components.

 

Equipment Configuration

1.Assembly Machine :1 Unit

2.Special-Purpose Tooling : 1 Set

 

 

 

 

 

Product Paramenters

 

 
Equipment name Gas Injection Valve Assembly Machine
Material High strength aluminum, steel
Function This production line realizes the automated assembly process of Gas Injection Valve
Applicable product size The outer diameter is generally 8–10 mm
Operation mode Handle and touch screen
Equipment power 2KW
Equipment Voltage AC 220V 50Hz
Equipment model Synrit-A1
Equipment size 0.8*0.7*1.4M
Colour Industrial white
Shape Class cubes
Production speed 800 pcs/h
Apply product Gas Injection Valve
MOQ 1pcs
 
 
 

Equipment Component Configuration List

 

Item Brand Remarks
Guide Rail & Slider HIWIN, AIR TAC Genuine
Pneumatic Components AIR TAC Genuine
Motion Controller SYNRIT Genuine
HMI WEINVIEW, DALTA Genuine
Relay OMRON Genuine
Switching Power DALTA, MEANWELL Genuine
Asynchronous Motor JSCC Genuine
Servo Motor KOSSI/HCFA Genuine
Stepper Motor RUI TE Genuine
Bearing NSK, HRB Genuine
Sensor Panasonic/Equiv. Genuine
Magnetic Switch AIR TAC Genuine

 

Video

 

 

 

    

FAQ

1. Can the equipment's production capacity match the takt time requirements of our production line?

The standard production capacity of the equipment is 800 pieces/hour (adjustable according to the customer's actual product specifications), and it supports 24-hour continuous operation. By selecting the optional dual-station feeding module, the production capacity can be increased by 30%–50%, which is fully compatible with the takt time requirements of medium and large-scale medical device production lines.

 

2.  What skills do operators need to possess?

 Operators do not need professional programming foundation. They can complete parameter setting, production start-stop and other operations through the touch screen visual interface.

 

3.  Do you provide training services?

We provide free on-site training, including equipment operation, daily maintenance and troubleshooting of common faults, ensuring that operators can be trained to work independently within 1–2 days.

 

4.  What is the level of automation of the equipment? How many operators are required?

The equipment adopts a fully automated unattended design, and only 1 operator is needed to be responsible for raw material replenishment, finished product collection and daily equipment inspection. The entire process of feeding, assembly, testing and unloading requires no manual intervention, which greatly reduces labor costs and human error rates.

 

5.  How long is the warranty period of the equipment? What should I do if a malfunction occurs during the warranty period?

 The equipment has a 12-month warranty for the whole machine, and core components (servo motors, vision systems, air tightness testers) have a 24-month warranty. In case of non-human-caused malfunctions during the warranty period, we promise to respond within 2 hours and arrange engineers to provide on-site maintenance within 24 hours, with free replacement of faulty components.

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