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Direct-lit Panel Light Automatic Assembly Line

Direct-lit Panel Light Automatic Assembly Line

Name: Direct-lit Panel Light Automatic Assembly Line
Availability: InStock

Synrit’s direct-lit panel light assembly line is a fully automatic intelligent light production line tailored for the 3C lighting and commercial lighting sectors.

It enables integrated manufacturing of direct-lit panel lights, covering the entire process from core component loading to finished product inspection and unloading.

This panel light production line automatically completes all assembly procedures, including core processes such as glue dispensing, light source mounting, soldering and screw fastening. With a daily output of up to 5,000 units and a stable yield rate of over 99.5%, it helps enterprises achieve efficient and standardized mass production of panel lights.

ModelNo. :
Synrit-DP1
Capacity :
>600PCS/H
Operating Personnel :
6-9 pers
compliance rate :
>98%
Power :
15KW
compatible :
595×595mm to 620×620mm

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All of our panel light automatic assembly line are compatible with non-standard customization. We can tailor-make exclusive automation solutions based on the client’s production line scale, product processes and industry compliance criteria.

Features

1. Higher efficiency

2.Lower labor cost

3.Consistent insertion quality

4.Fewer errors

5.Stable automated workflow

Process Description

The automatic assembly process of direct-lit panel lights is as follows: automatic bottom shell loading → automatic gluing → automatic light bar feeding → automatic soldering → light source mounting & pressing → unloading.

Product Description

Equipment Configuration

2 sets of station stepping servo conveyor lines (18 stations in total)
1 external conveyor line (approx. 8 meters long)
1 chassis loading machine
1 chassis storage conveyor line
1 set of hot melt adhesive dispensing module
1 set of silicone adhesive dispensing module
1 light bar feeding machine
1 light source assembly machine
1 front-end semi-finished product unloading machine
1 aluminum frame assembly machine
1 diffuser plate assembly machine
1 semi-finished component assembly machine
6 sets of servo platform screw locking machines

Compatibility Notes

This direct-lit panel light automatic assembly system is compatible with direct-lit panel lights with external dimensions ranging from 595*595 to 620*620.

Product Paramenters

Equipment name	Direct-lit Panel Lights Assembly Line
Material	High strength aluminum, steel
Function	It enables integrated manufacturing of direct-lit panel lights, covering the entire process from core component loading to finished product inspection and unloading.
Applicable product size	595*595
Operation mode	Handle and touch screen
Equipment power	15KW
Equipment Voltage AC	220V 50Hz
Equipment model	Synrit-DP1
Equipment size	244.51.4M
Colour	Industrial white
Shape	Class cubes
Production speed	600-700 pcs/h
Apply product	Product dimensions ranging from 595×595 to 620×620
MOQ	1pcs

Equipment Component Configuration List

Item	Brand	Remarks
Guide Rail & Slider	HIWIN, AIR TAC	Genuine
Pneumatic Components	AIR TAC	Genuine
Motion Controller	SYNRIT	Genuine
HMI	WEINVIEW, DALTA	Genuine
Relay	OMRON	Genuine
Switching Power	DALTA, MEANWELL	Genuine
Asynchronous Motor	JSCC	Genuine
Servo Motor	KOSSI/HCFA	Genuine
Stepper Motor	RUI TE	Genuine
Bearing	NSK, HRB	Genuine
Sensor	Panasonic/Equiv.	Genuine
Magnetic Switch	AIR TAC	Genuine

FAQ

1.What specifications of panel lights can this assembly line be adapted to?

It is mainly suitable for direct-lit panel lights, with a regular compatible size range from 595×595mm to 620×620mm, supporting seamless switching of all sizes within this interval.

2.How is the precision of key processes guaranteed?
The positioning accuracy of light bars and bottom cases is ±0.1mm, and the lamination parallelism of diffuser plates is ±0.2mm. A vision positioning system combined with servo drive is adopted to ensure process stability.

3.What is the warranty period of the core equipment of the production line?
The warranty period for core equipment (including vision positioning system, servo motor, inspection module, etc.) is 1 year, and the warranty period for the entire production line is also 1 year.

4.What after-sales support is provided during the warranty period?
Free on-site maintenance and parts replacement services are available during the warranty period, along with a 7×24-hour technical consultation hotline. Upon receiving fault feedback, we will respond within 2 hours and provide on-site handling within 48 hours (72 hours for remote areas).

5.Is operation training provided after the deployment of the new production line?
Free on-site training services are provided, covering operators, equipment maintenance personnel and managers.

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