All of our panel light automatic assembly lines are compatible with non-standard customization. We can tailor-make exclusive automation solutions based on the client’s production line scale, product processes and industry compliance criteria.
Synrit Fully Automatic Direct-lit Panel Light Assembly Line, specially designed for the flat panel light industry, realizes full-process automation from gluing, light source assembly, soldering to screw locking.
✅ Stable Production Capacity: 3000-5000PCS/H, efficiently meeting mass production requirements.
✅ Labor & Cost Saving: Replaces traditional multi-station manual operations, requiring only about 6 workers for loading/unloading.
✅ Multi-function Integration: One-stop completion of assembly, dispensing, light source installation, soldering, screwing and other processes.
✅ Customized Adaptation: Supports compatible production of various specifications of direct-lit panel lights, adapting to different product sizes.
Process Description
The automatic assembly process of direct-lit panel lights is as follows: automatic bottom shell loading → automatic gluing → automatic light bar feeding → automatic soldering → light source mounting & pressing → unloading.
Product Description
Equipment Configuration
- 2 sets of station stepping servo conveyor lines (18 stations in total)
- 1 external conveyor line (approx. 8 meters long)
- 1 chassis loading machine
- 1 chassis storage conveyor line
- 1 set of hot melt adhesive dispensing module
- 1 set of silicone adhesive dispensing module
- 1 light bar feeding machine
- 1 light source assembly machine
- 1 front-end semi-finished product unloading machine
- 1 aluminum frame assembly machine
- 1 diffuser plate assembly machine
- 1 semi-finished component assembly machine
- 6 sets of servo platform screw locking machines
Compatibility Notes
This direct-lit panel light automatic assembly system is compatible with direct-lit panel lights with external dimensions ranging from 595*595 to 620*620.
Product Paramenters
| Equipment name |
Direct-lit Panel Lights Assembly Line |
| Material |
High strength aluminum, steel |
| Function |
It enables integrated manufacturing of direct-lit panel lights, covering the entire process from core component loading to finished product inspection and unloading. |
| Applicable product size |
595*595 |
| Operation mode |
Handle and touch screen |
| Equipment power |
15KW |
| Equipment Voltage AC |
220V 50Hz |
| Equipment model |
Synrit-DP1 |
| Equipment size |
24*4.5*1.4M |
| Colour |
Industrial white |
| Shape |
Class cubes |
| Production speed |
400-600 pcs/h |
| Apply product |
Product dimensions ranging from 595×595 to 620×620 |
| MOQ |
1pcs |
Equipment Component Configuration List
| Item |
Brand |
Remarks |
| Guide Rail & Slider |
HIWIN, AIR TAC |
Genuine |
| Pneumatic Components |
AIR TAC |
Genuine |
| Motion Controller |
SYNRIT |
Genuine |
| HMI |
WEINVIEW, DALTA |
Genuine |
| Relay |
OMRON |
Genuine |
| Switching Power |
DALTA, MEANWELL |
Genuine |
| Asynchronous Motor |
JSCC |
Genuine |
| Servo Motor |
KOSSI/HCFA |
Genuine |
| Stepper Motor |
RUI TE |
Genuine |
| Bearing |
NSK, HRB |
Genuine |
| Sensor |
Panasonic/Equiv. |
Genuine |
| Magnetic Switch |
AIR TAC |
Genuine |
FAQ
1.What specifications of panel lights can this assembly line be adapted to?
It is mainly suitable for direct-lit panel lights, with a regular compatible size range from 595×595mm to 620×620mm, supporting seamless switching of all sizes within this interval.
2.How is the precision of key processes guaranteed?
The positioning accuracy of light bars and bottom cases is ±0.1mm, and the lamination parallelism of diffuser plates is ±0.2mm. A vision positioning system combined with servo drive is adopted to ensure process stability.
3.What is the warranty period of the core equipment of the production line?
The warranty period for core equipment (including vision positioning system, servo motor, inspection module, etc.) is 1 year, and the warranty period for the entire production line is also 1 year.
4.What after-sales support is provided during the warranty period?
Free on-site maintenance and parts replacement services are available during the warranty period, along with a 7×24-hour technical consultation hotline. Upon receiving fault feedback, we will respond within 2 hours and provide on-site handling within 48 hours (72 hours for remote areas).
5.Is operation training provided after the deployment of the new production line?
Free on-site training services are provided, covering operators, equipment maintenance personnel and managers.
IPv6 Network Supported
