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Home Laparoscopic Puncture Instruments Assembly

Automatic Puncture Core Rod Assembly Machine

Puncture Core Rod Automatic Assembly Machine
Fully Automated Puncture Core Rod Assembly Equipment
10-12MM Puncture Core Rod Assembly Machine
Medical Puncture Core Rod Automated Production Line
High Precision Puncture Core Rod Assembly Equipment

Automatic Puncture Core Rod Assembly Machine

Puncture Core Rod is a core component in medical interventional devices and minimally invasive surgical instruments. Usually in the form of an elongated rod, it is mainly used for medical operations such as puncture positioning, tissue biopsy, and drug delivery. As a core functional part of instruments like puncture needles and biopsy needles, it features high precision, high strength, and biocompatibility.

This equipment automatically feeds puncture core rods, buttons and handle back covers, assembles buttons and handle back covers automatically, and finally discharges finished products to complete the fully automated assembly process.

  • ModelNo. :

    Synrit-PCR1
  • Capacity :

    800PCS/H
  • Operating Personnel :

    1 pers
  • Power :

    3KW
  • compatible :

    10/12MM
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All of our  equipment are compatible with non-standard customization. We can tailor-make exclusive automation solutions based on the client’s production line scale, product processes and industry compliance criteria.

 

 

Features

  1. Higher efficiency

  2.Lower labor cost

  3.Consistent insertion quality

  4.Fewer errors

  5.Stable automated workflow

 

Process Description

This equipment automatically feeds puncture core rods, buttons and handle back covers, assembles buttons and handle back covers automatically, and finally discharges finished products to complete the fully automated assembly process.

 

No. Description Attached Drawing Number of Operators Remarks
1 Automatic Picking and Loading of Puncture Core Rods - 0 Automatic feeding via pallet
2 Automatic Button Assembly - 0 Automatic feeding via vibratory feeder
3 Automatic Handle Back Cover Assembly - 0 Automatic feeding via vibratory feeder
4 Automatic Finished Product Discharging - 0 Discharged into material bin

 

 

 

Equipment Configuration
  1. 1 unit of Automatic Assembly Machine
  2. 2 units of Vibratory Feeders (1 for buttons, 1 for handle back covers)

 

Product Parameters

 

Equipment name  Automatic Puncture Core Rod Assembly Machine
Material High strength aluminum, steel
Function This production line completes components assembly of Puncture Core Rod
Applicable product size Length: 130 mm
Operation mode Handle and touch screen
Equipment power 3KW
Equipment Voltage AC 220V 50Hz
Equipment model Synrit-PCR1
Equipment size 2*1.5*1.5M
Colour Industrial white
Shape Class cubes
Production speed 800 pcs/h
Apply product

Punture core rods

MOQ 1pcs
 
 
 

Equipment Component Configuration List

 

Item Brand Remarks
Guide Rail, Slider Taiwan Hiwin/Airtac Genuine
Pneumatic Components AIRTAC/SMC Genuine
PLC Delta Electronics Genuine
HMI Delta Electronics Genuine
Relay Omron Genuine
Switching Power Supply DALTA, MEANWELL Genuine
Asynchronous Motor Jingyan Genuine
Indexer Shandong University Ruihua Genuine
Servo Motor Delta Electronics/Mitsukawa Genuine
Stepper Motor XFY Genuine
Frequency Inverter Delta Electronics Genuine
Encoder Omron Genuine
Bearing NSK, HRB Genuine
Sensor Panasonic Genuine
Magnetic Switch AIRTAC Genuine

 

 

 

FAQ

1. What are the key points of daily maintenance for the puncture core rod assembly equipment?

The core maintenance items include: ① Vibratory Feeders: Regularly clean residual impurities in the feeding channel and check the operating status of springs and vibration motors; ② Press-fitting Station: Calibrate pressure sensors and replace worn pressure head components; ③ Electrical System: Inspect for loose wire connections and clean the cooling fans in the control cabinet; ④ Gripping Fixtures: Regularly apply food-grade lubricating oil to avoid component scratches caused by fixture wear. It is recommended to conduct a 10-minute inspection before daily startup and a comprehensive maintenance monthly.
 

2. What are the common materials of puncture core rods, and what requirements do different materials impose on assembly equipment?

The mainstream materials are medical stainless steel (304/316L) or rigid medical plastics. For stainless steel core rods, the equipment must be equipped with wear-resistant gripping fixtures to avoid surface scratches; for plastic core rods, it is necessary to control the pressure of the press-fitting station to prevent component deformation, and the feeding system must adopt anti-static devices.

 

3. How to ensure the sterility of automatically assembled puncture core rods?

Control is required from both equipment and process dimensions: ① Equipment contact components (such as fixtures and feeding channels) are made of stainless steel that can be sterilized at high temperatures; ② The assembly environment must maintain a class 10,000 cleanliness level, and the equipment is equipped with built-in dust removal/ultraviolet disinfection modules; ③ Finished products are directly discharged into sterile material bins after assembly to avoid secondary pollution.

 

4. Can the puncture core rod assembly equipment adapt to products of different specifications (e.g., 8MM/12MM)?

Flexible switching is supported, but three types of components need to be replaced: ① The feeding channel of the vibratory feeder (to match core rods/buttons of different sizes); ② The adapter head of the gripping fixture; ③ The positioning jig of the press-fitting station. The switching process can usually be completed within 30 minutes, and some equipment supports quick changeover modules.

 

5. What are the main items included in the finished product inspection after puncture core rod assembly?

The core inspection items include: ① Component connection strength (tested by tensile force, usually requiring ≥50N); ② Appearance defects (such as scratches and burrs, identified by a visual inspection system); ③ Dimensional accuracy (such as the coaxiality between the core rod and the handle, with a tolerance requirement of ≤0.1MM). Inspection data is synchronously recorded in the equipment system for easy traceability.

 

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