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Automatic Assembly Machine for Trocar Valve Seals and Rear Covers
ModelNo. :
Synrit-VSRC400Capacity :
400pcs/hOperating Personnel :
1 perscompliance rate :
>99%All of our automatic laparoscopic trocar assembly lines are compatible with non-standard customization. We can tailor-make exclusive automation solutions based on the client’s production line scale, product processes and industry compliance criteria.
There are various cases for laparoscopic trocar rear covers. Since product structures vary among manufacturers, detailed accessory structures will not be displayed. Non-standard customized solutions are available according to different products. This case only shows partial processes. Please contact us for further details.
Process Description
Customized for the assembly of valve seal components and rear covers of disposable laparoscopic trocars. It realizes integrated production including automatic feeding, positioning, pressing and inspection for valves, sealing rings, gaskets, umbrella supporting sheets, upper and lower covers.
2. Process Flow Breakdown as Follows
| Process No. | Process Name | Detailed Process Description | Station No. | Turntable No. | Process Remarks |
|---|---|---|---|---|---|
| 1.1 | Automatic Feeding of Outer Seal Upper Press Cover | The outer seal upper press cover is automatically fed by a vibratory feeder, positioned by vision, and picked up by a manipulator to load into the fixed fixture | 0 | Turntable 1 | - |
| 1.2 | Automatic Assembly of Wave-shaped Seal Gasket | The wave-shaped seal gasket is automatically fed by a vibratory feeder, automatically positioned by vision, and picked up by a manipulator to load into the lower seal cover plate | 0 | Turntable 1 | - |
| 1.3 | Automatic Feeding of Umbrella-shaped Support Sheet | The umbrella-shaped support sheet is automatically fed by a vibratory feeder, positioned by vision, and picked up by a manipulator to load the diaphragm into the positioning fixture | 0 | Turntable 1 | - |
| 1.4 | Automatic Assembly of Umbrella-shaped Support Sheet | The umbrella-shaped support sheet assembly is automatically picked up by a manipulator and loaded into the outer seal upper cover | 0 | Turntable 1 | - |
| 1.5 | Turning Operation of Umbrella-shaped Support Sheet | The manipulator automatically turns the umbrella-shaped support sheet | 0 | Turntable 1 | Assembly of the outer seal upper press cover and umbrella-shaped support sheet is completed at this step |
| 2.1 | Automatic Feeding of Outer Seal Spacer Plate | The outer seal spacer plate is automatically fed by a vibratory feeder, automatically positioned, and picked up by a manipulator to load into the fixed fixture | 0 | Turntable 2 | - |
| 2.2 | Automatic Assembly of Umbrella-shaped Seal Gasket | The umbrella-shaped seal gasket is manually tray-loaded, positioned by vision, fed to the positioning turntable by a manipulator, and automatically assembled | 0 | Turntable 2 | - |
| 2.4 | Automatic Press-Fitting | Automatic press-fitting of the outer seal lower press cover | 0 | Turntable 2 | Assembly of the seal ring and gasket component is completed at this step |
| 2.5 | Assembly Mechanism Operation | Load the gasket component into the outer seal upper press cover & umbrella-shaped support sheet assembly | 0 | Turntable 2 | - |
| 2.6 | Automatic Press-Fitting of Finished Assembly | The manipulator automatically press-fits the finished product | 0 | Turntable 2 | - |
| 2.7 | Finished Product Unloading | The manipulator automatically unloads the finished product and places it onto the discharge conveyor line | 0 | Turntable 2 | - |
| 2.8 | Finished Seal Assembly Conveying | Finished products are automatically conveyed and buffered after unloading, with a buffering capacity of approximately 15 units | 0 | Turntable 2 | - |
| 3.1 | Automatic Assembly of Outer Seal Lower Cover | Automatic assembly of the outer seal lower cover | 0 | Turntable 3 | - |
| 3.2 | Automatic Loading of Seal Assembly into Lower Cover | Automatically load the seal assembly into the lower cover | 0 | Turntable 3 | - |
| 3.3 | Automatic Assembly of Outer Seal Upper Cover | Automatic assembly of the outer seal upper cover | 0 | Turntable 3 | - |
| 3.6 | Automatic Unloading of Finished Product | The manipulator automatically unloads the finished product and places it onto the discharge conveyor line | 0 | Turntable 3 | - |
1.Equipment Working Efficiency: 400PCS/H
2.Yield Rate: >99%
3.Operator Requirement: 1 person
4.Rated Input Power: Approx. 6.5KW
5.Equipment Dimensions: Approx. 6.521.8M (LWH)
6.Manual Operation Height: 850mm
7.Corresponding Brand Requirements for Component Configuration
Equipment Component Configuration List
| Item | Brand | Remarks |
|---|---|---|
| Guide Rail & Slider | HIWIN, AIR TAC | Genuine |
| Pneumatic Components | AIR TAC | Genuine |
| Motion Controller | SYNRIT | Genuine |
| HMI | WEINVIEW, DALTA | Genuine |
| Relay | OMRON | Genuine |
| Switching Power | DALTA, MEANWELL | Genuine |
| Asynchronous Motor | JSCC | Genuine |
| Servo Motor | KOSSI/HCFA | Genuine |
| Stepper Motor | RUI TE | Genuine |
| Bearing | NSK, HRB | Genuine |
| Sensor | Panasonic/Equiv. | Genuine |
| Magnetic Switch | AIR TAC | Genuine |
FAQ
Q: What is the installation and debugging cycle of the equipment?
A: The equipment has completed the whole process debugging and 72-hour continuous operation test before leaving the factory. After the goods arrive at the site, our technicians can complete the on-site installation, debugging and trial production within 3-5 working days to ensure the equipment is put into production quickly.
Q: Do you provide on-site installation and operation training services?
A: Yes. We provide standard on-site installation and debugging services, and at the same time provide free one-to-one operation, maintenance and troubleshooting training for customers' operators and equipment maintenance personnel to ensure that customers' personnel can independently operate and maintain the equipment daily.
Q: Can you provide overseas installation and after-sales support services?
A: Yes. We can provide on-site installation, debugging and training services worldwide, and are equipped with a multilingual technical support team, which can quickly respond to the after-sales needs of overseas customers through remote guidance, video connection and other ways to ensure the stable operation of the equipment.
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