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E14 Bulb Lamp Automatic Assembly Line

E14 Bulb Lamp Automatic Assembly Line

This assembly line completes the automated assembly processes for E14 bulb lamps, including automatic component insertion of light source boards, automatic lamp cup loading, automatic pressing, automatic wire bending, automatic wire cutting, automatic lamp cap component assembly, automatic gluing, automatic bulb shell mounting, automatic testing, and automatic defective product sorting.

  • ModelNo. :

    Synrit-E14
  • Capacity :

    1200PCS/H
  • Operating Personnel :

    0 pers
  • compliance rate :

    >98%
  • Power :

    3.5KW
  • compatible :

    G45-C37 LED bulb lamps
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All of our equipment are compatible with non-standard customization. We can tailor-make exclusive automation solutions based on the client’s production line scale, product processes and industry compliance criteria.

 

 

Why Choose Synrit E14 Assembly Line?

    Zero-Labor Operation: Fully automated process requires 0 operating personnel for the core assembly, significantly reducing labor costs by up to 80% compared to manual lines.

    High Compliance Rate (>98%): Integrated visual inspection and automatic defective product sorting ensure consistent output quality for export standards.

    Versatile Compatibility: Designed for G45-C37 LED bulb lamps, with adjustable fixtures to handle minor variations in bulb shell diameters (<50mm).

    Modular Design: Supports easy integration with existing packaging lines or upstream manufacturing equipment.

 

Product Structure

 

 

 

 

Process Description

11-Step Automated Assembly Process:
1. Feeding: Automatic loading of light source boards and lamp cups.
2. components Insertion: High-precision insertion of the components into the light source board.
3. Board Insertion: High-precision insertion of the light source board into the cup.
4. Pressing: Securely fixing the components.
5. Wire Processing: Automatic wire bending and precise cutting.
6. Assembly: Lamp cap component installation.
7. Gluing: Automatic dispensing of adhesive.
8. Mounting: Bulb shell (cover) placement and fixation.
9. Aging/Testing:Electrical connectivity and lighting tests.
10. Sorting: Automatic rejection of NG (Not Good) products.
11. Output: Finished good discharge to the packaging line.
 
Equipment Configuration
  • 1.Board Separating & Assembling Machine: 1 unit (including 1 set of special-purpose fixtures)
  • 2.Bulb Shell Feeder: 1 set
 

Compatibility Notes

  • 1.This production line is only compatible with E14 bulb lamp products.
  • 2.Compatible with standard G45-C37 LED bulb lamps (maximum product diameter < 50mm).

 

 

Product Parameters

Equipment name E14 Bulb Lamp Automatic Assembly Line
Material High strength aluminum, steel
Function This production line realizes the automated assembly process of E14 bulb lamp products.
Applicable product size  E14/G45-C37 LED bulb lamps
Operation mode Handle and touch screen
Equipment power 3.5KW
Equipment Voltage AC 220V 50Hz
Equipment model Synrit-E14
Equipment size 3.5*2*1.5M
Colour Industrial white
Shape Class cubes
Production speed 1200PCS/H
Apply product E14 bulb lamps
MOQ 1pcs

 

 

 

Equipment Component Configuration List

 

Item Brand Remarks
Guide Rail & Slider HIWIN, AIR TAC Genuine
Pneumatic Components AIR TAC Genuine
Motion Controller SYNRIT Genuine
HMI WEINVIEW, DALTA Genuine
Relay OMRON Genuine
Switching Power DALTA, MEANWELL Genuine
Asynchronous Motor JSCC Genuine
Servo Motor KOSSI/HCFA Genuine
Stepper Motor RUI TE Genuine
Bearing NSK, HRB Genuine
Sensor Panasonic/Equiv. Genuine
Magnetic Switch AIR TAC Genuine

 

 

 

FAQ

1.Is this automatic equipment only compatible with E14 lamps? Can it be used for other types of lighting products?
 Yes, the equipment is precisely compatible with E14 series bulb lamps by default. If compatibility with other models (such as E27, B22, etc.) is required, please inform us of your needs in advance. Our technical team will customize and modify the fixtures and program parameters, enabling multi-model compatible production after modification.
 
2.What is the specific size range of E14 lamps that the equipment can adapt to?
A2: The standard size range of E14 lamps adaptable to the equipment is: maximum diameter ≤ 50mm, height ≤ 120mm (excluding lamp holder). If the size of your product exceeds this range, please provide detailed size parameters for our evaluation on whether equipment structure adjustment is needed.
 
3.Can the equipment adapt to E14 lamp cups or bulb shells of different materials?
It can be compatible with E14 lamp cups and bulb shells of common materials (such as PC, glass, aluminum). For special materials (such as fragile glass, special coated materials), please inform us in advance. We will optimize parameters such as pressing force and conveying speed to avoid product damage.
 
4. What is the warranty period of the equipment? What services are provided during the warranty period?
The warranty period of the equipment is 1 year (starting from the date of acceptance). During the warranty period, if the equipment malfunctions due to non-human factors, we will provide free on-site maintenance services, including free replacement of faulty components, technical debugging, etc.; at the same time, we provide 7×24-hour technical consulting services to timely answer operation and maintenance questions.
 
5.If it is necessary to increase production capacity, can the existing equipment be upgraded?
Yes. We support upgrading and transforming existing equipment according to customer's production capacity needs, such as optimizing the speed of the conveying line, adding parallel stations, upgrading the automatic control system, etc. The specific upgrade plan needs to be formulated by the technical team through on-site investigation of the equipment status and combined with the production capacity target. The upgrade will not affect the original compatibility andstability of the equipment. stability of the equipment.
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