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A-bulb Automatic Assembly Line

A-bulb Automatic Assembly Line

Designed for A-series bulbs (A55/A60/A70, etc.), this fully automatic A-bulb production line integrates core processes including automatic wire stripping, wire insertion, lamp holder assembly, gluing, bulb shell mounting, testing and defective product sorting. It realizes batch production from components to finished products via an intelligent control system, and can be flexibly configured into fully automatic or semi-automatic versions according to enterprise production capacity requirements.

ModelNo. :
Synrit-AB2000
Capacity :
2000PCS/H
Operating Personnel :
6-7
compliance rate :
>98%
Power :
15KW (excluding aging test power)
compatible :
A55-A67

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All of our A-bulb automatic assembly lines are compatible with non-standard customization. We can tailor-make exclusive automation solutions based on the client’s production line scale, product processes and industry compliance criteria.

Features

1. Higher efficiency

2.Lower labor cost

3.Consistent insertion quality

4.Fewer errors

5.Stable automated workflow

Product Description

Process Description

this fully automated A-bulb assembly production line integrates core processes including automatic wire stripping, wire insertion, lamp holder assembly, gluing, bulb shell mounting, testing and defective product sorting.

Equipment Configuration

1 Unit of Dual-Turntable Automatic Light Source Wire Inserting Machine
1. 2-station turntable
2. 4 units of wire cutting, stripping and forming machines
3. Automatic blanking to stepping transfer line; manual lamp cup loading; automatic lamp cup pressing
1 Unit of Dual-Turntable Lamp Holder & Bulb Shell Assembly Machine
1. Dual-station turntable
2. Integrated with functions including automatic lamp holder loading, bulb shell mounting, testing, riveting, gluing, etc.
1 Unit of Feeding Connection Line
1 Unit of Blanking Conveyor Line
1 Unit of Automatic Bulb Shell Feeding Machine
1. Equipped with automatic feeder; capable of holding approximately 1,000 bulb shells at one time
2. Applicable only to bulb products; incompatible with special-shaped bulbs such as candle bulbs
Automatic Lamp Holder Feeding Vibrating Disk (compatible with E26/E27 products only)
1 Set of Gluing Turntable Tooling; 1 Set of Universal Tooling for Feeding & Blanking Conveyor Lines
1 Set of Automatic Laser Machine
1. 1 set of laser robot auxiliary control system (laser not included)
2. Equipped with 4-station electrical parameter tester
1 Unit of Aging Feeding Machine
1. 1 unit of 4-axis - 600 - 6KG robot
2. 1 set of robot auxiliary control system and mechanical accessories
1 Unit of 6-Minute Aging Line
1. Equipped with 1 set of E26/E27 aging lamp holders

Compatibility Notes

1.This production line is compatible only with E27/E26 bulb products.

2.It is compatible with standard LED bulbs of A55–A67 models.

Product Parameters

Equipment name	A-bulb Automatic Assembly Line
Material	High strength aluminum, steel
Function	This production line realizes the automated assembly process of A-bulb products.
Applicable product size	E27/E26 bulb products.
Operation mode	Handle and touch screen
Equipment power	15KW
Equipment Voltage AC	220V 50Hz
Equipment model	Synrit-AB2000
Equipment size	1521.5M
Colour	Industrial white
Shape	Class cubes
Production speed	2000 pcs/h
Apply product	LED bulbs of A55–A67 models.
MOQ	1pcs

Equipment Component Configuration List

Item	Brand	Remarks
Guide Rail & Slider	HIWIN, AIR TAC	Genuine
Pneumatic Components	AIR TAC	Genuine
Motion Controller	SYNRIT	Genuine
HMI	WEINVIEW, DALTA	Genuine
Relay	OMRON	Genuine
Switching Power	DALTA, MEANWELL	Genuine
Asynchronous Motor	JSCC	Genuine
Servo Motor	KOSSI/HCFA	Genuine
Stepper Motor	RUI TE	Genuine
Bearing	NSK, HRB	Genuine
Sensor	Panasonic/Equiv.	Genuine
Magnetic Switch	AIR TAC	Genuine

FAQ

1. What bulb specifications is this assembly equipment compatible with?

The standard configuration is compatible with A55-A67 standard LED bulbs equipped with E26/E27 lamp holders. It does not support special-shaped bulbs such as candle bulbs for the time being, and customized non-standard adaptation solutions are available upon customer request.

2. The equipment comes in two configurations: fully automatic and semi-automatic. How to choose the right one?

The fully automatic configuration is suitable for large-scale mass production scenarios, enabling unmanned operation with a daily output of up to tens of thousands of units. The semi-automatic configuration is ideal for small-to-medium batch production and multi-specification switching, featuring lower investment cost and higher flexibility.

3. What is the installation and commissioning cycle of the fully automatic A-bulb production line?

The installation and commissioning cycle for the standard configuration equipment is 7–10 working days.

4. What does the after-sales service of the equipment include?

The after-sales service includes a 1-year free warranty, lifetime technical support, and regular on-site inspections.

5. Can the equipment be customized according to our production line layout and special process requirements?

Non-standard customization is supported. The equipment structure and process modules can be adjusted according to the customer’s factory layout, newly added processes (e.g., laser marking), or special bulb specifications.

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